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Single-Use Bioreactor Market Size and Share | Growth Opportunities, Competitive Analysis, Key Growth Drivers, Trends and Strategic Growth Forecast 2025–2035

  • Report Code : NIS 1012
  • 2025-06-24 00:00:00
  • Format : PDF, Excel
  • Pages : 225
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Market Stats

Current Industry Revenue

8234.9 Mn

2024

Forecasted Industry Revenue

35354.3 Mn

2035

CAGR %

12.7%

2025-2035

Report Attribute Details
Base Year

2024

Forecast Period

2025-2035

Historical Data

2021-2023

Forecast Units

(USD Million)

Report Update Cycle

One-Time / Quarterly / Annual Updates

                                                   Source: NextGen Intelligence Stats and Consulting LLP

 

The Single-Use Bioreactor market was valued at USD 8234.9 million in 2024 and is expected to grow to USD 35354.3 million during 3035, at a CAGR of 12.7%.

 

The Single-Use Bioreactor market is driven by the growth in demand for biologics and biosimilars, which offer the inherent benefits of a lower risk of contamination, shorter turnaround times, and lower initial investment compared to stainless-steel systems. Additionally, increasing R&D spending on cell and gene therapies further fuels the adoption of these bioreactors.

Market Dynamics

Increasing Biopharmaceutical Pipeline
The growing global biopharmaceutical pipeline, particularly in regions such as monoclonal antibodies, vaccines, and cell and gene therapies, is a major driver of growth for single-use bioreactors. Biologics are becoming increasingly essential in the treatment of chronic diseases, such as cancer & autoimmune disorders. Increased demand requires efficient, flexible, and scalable manufacturing solutions, which single-use bioreactors easily meet by minimizing the time and expense associated with cleaning and sterilization, thereby speeding up drug development and manufacture.

Cost-efficiency and Operational Flexibility
Single-use bioreactors offer significant cost reduction and operational flexibility compared to conventional stainless-steel systems. They eliminate the need for expensive cleaning-in-place (CIP) and sterilization-in-place (SIP) operations, resulting in savings on water, energy, labor, and downtime between batches. This enables faster changeovers and higher throughput, which is especially valuable for CMOs and smaller biotech companies working with varied product portfolios and different batch sizes. Research indicates that single-use systems have the potential to deliver more than 60% cost savings compared to fixed-asset stainless steel bioreactors, based on lower lifetime operating expenses and higher uptime.

Rise of Personalized Medicine
The emerging trend towards precision therapies & personalized medicine offers a huge opportunity to the single-use bioreactor market. These therapies generally have smaller, more flexible batch sizes and shorter cycle times, for which single-use bioreactors are well-suited. Personalized medicine is anticipated to grow significantly, leading to an increasing need for highly flexible manufacturing platforms. The fact that SUBs can be easily switched from one cell line and product to another with little cross-contamination risk is perfect for the highly heterogeneous and often small-batch process of producing personalized medicines.

Improvements in Cell and Gene Therapy Production
The fast growth and innovation in the cell and gene therapy market are generating tremendous opportunities for single-use bioreactors. These advanced treatments, which often involve sensitive cell cultures, greatly benefit from the aseptic and contamination-control attributes of single-use systems. The global cell & gene therapy market is seeing heavy investments and clinical trials. For instance, more than 700 cell and gene therapy trials were active in 2023, increasing the need for flexible and scalable bioreactors. The fact that SUBs can be scaled up from research to clinical &  commercial manufacturing levels, accommodating sensitive biological materials, positions them as key players in producing these innovative treatments economically and safely.

Key Market Indicators

The following Key Market Indicators present a comprehensive overview of the social and economic landscape of the selected region, offering critical insights into market-specific trends and developments. These indicators, combined with data from government statistics, industry associations, and corporate sources, form the analytical foundation of NextGen Intelligence Stats' market models.

  • Biopharma Adoption Rate of SUBs (%)
  • Automation & Digital Control Penetration (%)
  • Regulatory-Approved Biologics Using SUBs (Count)
  • Average Annual Maintenance & Consumables Cost (% of CAPEX)

Pricing Analysis

Company Market Share Analysis

Market Scope

Aspects Details
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Base Year

2024

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Historic Data

2021-2023

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Forecast Period

2025-2035

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Regions & Countries Covered

North America (United States, Canada), Europe (Germany, France, Italy, United Kingdom, Spain, Rest of Europe), Asia Pacific (China, Japan, South Korea, India, Rest of Asia Pacific), Latin America (Brazil, Argentina, Rest of Latin America), Middle East&

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Companies Profiles

  • Thermo Fisher Scientific
  • Sartorius AG
  • Eppendorf AG
  • Merck KGaA
  • GE Healthcare
  • Danaher Corporation
  • Pall Corporation
  • Repligen Corporation
  • Lonza Group
  • ABEC

Others

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Segmentation Level Customization

  • Additional Segments and Sub Segment
  • Cross-split Segments
  • Additional Countries with all segments

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Company Level Customization

  • Market share analysis at country levels
  • Market tractable revenue
  • Distributor lists
  • Quarterly Revenue (Q1,Q2,Q3,Q4)
  • Forecast revenue
  • Pricing analysis

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Country level Data Customization

Segmental volume analysis

Pricing Analysis of Product

Company Market Share

Recent Development

  • April 2025: Thermo Fisher Scientific launched the 5L DynaDrive Single-Use Bioreactor (S.U.B.). The new bench-scale bioreactor is intended to streamline and expedite process development, providing seamless scalability from 1 to 5,000 liters. 
  • March 2025: Sartorius reported ongoing investments in its Bengaluru, India, facility to increase manufacturing capacity and improve global supply chain capabilities. The expansion involves increasing their annual capacity for manufacturing and testing chromatography systems by nearly two-thirds, along with the introduction of a new production line.
  • February 2024: ABEC introduced its CSR® Single-Use Fermenters. The fermenters are designed to support the clinical manufacturing of recombinant proteins using large-scale, single-use fermentation technology. 
  • September 2024: Merck KGaA, under its U.S. and Canada Life Science business, MilliporeSigma, introduced its Mobius ADC Reactor. The single-use reactor is specially designed for the production of antibody-drug conjugates (ADCs) and offers a customized solution for the increasing complexity of these next-generation therapeutic modalities.

Competitive Landscape

The Single-Use Bioreactors market is characterized by competition among a select group of major players & several specialist suppliers, creating a dynamic & innovation-focused environment. The competitive tactics are typically centered on product differentiation, enhanced sensor integration, focusing on improved scalability, automation features, and affordability. Players such as Thermo Fisher Scientific, Sartorius AG, and Danaher Corporation (with subsidiaries including Cytiva & Pall Corporation dominate the market with their vast product lines, robust global distribution networks, and ongoing research and development (R&D) investments. These major players offer a range of single-use bioreactor systems, bags, and ancillary products that cater to various bioprocessing applications, spanning from research to commercial production. 

•    Thermo Fisher Scientific
•    Sartorius AG
•    Eppendorf AG
•    Merck KGaA
•    GE Healthcare
•    Danaher Corporation
•    Pall Corporation
•    Repligen Corporation
•    Lonza Group
•    ABEC
•    Others

Key Questions Answered in the Report

The global Single-Use Bioreactor market size accounted for USD 8234.9 million in 2024 and it is expected to reach around USD 35354.3 million by 2035.

The global Single-Use Bioreactor market is poised to grow at a CAGR of 12.7% from 2025 to 2035.

North America dominated with 32.8% share in the single-use bioreactors market in 2024. 

Thermo Fisher Scientific, Sartorius AG, Eppendorf AG, Merck KGaA, GE Healthcare, Danaher Corporation, Pall Corporation, Repligen Corporation, Lonza Group, ABEC and Others.

Increasing Biopharmaceutical Pipeline, Cost-efficiency and Operational Flexibility, Rise of Personalized Medicine, Improvements in Cell and Gene Therapy Production.

Market Stats

Current Industry Revenue

6489.1 Mn

2024

Forecasted Industry Revenue

40311.9 Mn

2035

CAGR %

15.5%

2025-2035

Report Attribute Details
Base Year

2024

Forecast Period

2025-2035

Historical Data

2021-2023

Forecast Units

(USD Million)

Report Update Cycle

One-Time / Quarterly / Annual Updates

                                                   Source: NextGen Intelligence Stats and Consulting LLP

 

Single-Use Bioreactors Market Analysis By Product


By Product, the market is segmented into single-use bioreactor systems, single-use media bags, single-use filtration assemblies, and others. The single-use bioreactor systems represent the largest product segment as they are the central module of single-use bioprocessing, comprising the primary vessel & integrated parts that play a key role in cell culture and fermentation. They are crucial because they play a direct role in the core bioprocess, providing essential functions such as mixing, oxygen transfer, and heat transfer. The most rapidly expanding segment is single-use media bags. This is due to the increasing use of pre-sterilized media and buffer solutions in single-use form, which drastically reduces preparation time and the threat of contamination. These bags, usually supplied in 2D and 3D formats, are central to effective fluid management in single-use bioprocesses. Their expansion is fuelled by the general shift towards single-use technologies and the increasing demand for sterile, ready-to-use items that enhance workflow efficiency and product quality.

 

Single-Use Bioreactors Market Analysis By Type


By Type, the market is segmented into Stirred-Tank, Wave-Induced, Bubble Column, and Others. The Stirred-Tank bioreactors is the largest and fastest growing segment in the single-use bioreactors market. They account for the 78.5% in 2024 of the market share as they have received extensive acceptance and use in a wide range of bioprocessing applications like mammalian cell culture, microbial fermentation, and vaccine production. They possess strong mixing properties, effective oxygen transfer, and are easily scalable from the lab to commercial scale, making them the first choice for most biopharmaceutical companies. Ongoing innovation in design, including better impellers and sensor integration, making them more efficient and applicable for high-density cell cultures further contribute to market growth.

 

Single-Use Bioreactors Market Analysis By Cell Type


By Cell Type, the Single-Use Bioreactors market is segmented into Mammalian Cells, Bacterial Cells, Yeast Cells, and Others. Mammalian cells is the largest and fastest growing segment growing at a CAGR of 15.5%. This is due to the production of complex biologics, including recombinant proteins, monoclonal antibodies, and vaccines. Single-use bioreactors provide the ideal environment for mammalian cell culture, reducing the risk of contamination and simplifying processes, which is critical for these high-value and sensitive products. The segment growth is further driven by the expanding pipeline of biologics that require mammalian cell systems for production, particularly in cell and gene therapies. The use of single-use perfusion technologies is also driving this growth, enabling higher cell densities and greater volumetric productivity.

 

Single-Use Bioreactors Market Analysis By End Use


Based on End Use, the market is segmented into pharmaceutical and biopharmaceutical companies, contract research organizations (CROs) and, contract manufacturing organizations (CMOs), and academic and research institutes. The pharmaceutical and biopharmaceutical companies are the largest end-users due to their extensive applications in the commercial manufacturing of various biologics, including monoclonal antibodies, vaccines, and recombinant proteins. The CROs and CMOs is the most rapidly expanding segment in the market. This segment is growing strongly as more pharmaceutical and biopharmaceutical firms outsource their bioprocessing to expert service companies. CROs and CMOs stand to gain considerably from the convenience and rapid turnaround capacity of single-use bioreactors, enabling them to effectively handle varied projects for multiple clients without the high cleaning and validation burden associated with conventional systems. 

Market Stats

Current Industry Revenue

XX

XX

Forecasted Industry Revenue

XX

XX

CAGR %

12.0%

2025-2035

Report Attribute Details
Base Year

2024

Forecast Period

2025-2035

Historical Data

2021-2023

Forecast Units

(USD Million)

Report Update Cycle

One-Time / Quarterly / Annual Updates

32.8% North America

In 2024, North America dominated with 32.8% share in the single-use bioreactors market.

Table of Contents

1.1.     Introduction
1.2.    Report Description & Objective
1.3.    Assumption And Limitation

2.1.     Data Collection
2.2.    Primary Research & Secondary Research
2.3.    Bottom-Up Approach & Top-Down Approach
2.4.    Market Analysis & Size Estimation
2.5.    Quality Check & Final Review

3.1.     Report Scope
3.2.    Executive Summary

4.1.     Top Trends To Watch
4.2.    Top Strategies Followed By Key Players
4.3.    Top Investment Pockets

5.1.     Market Definition
5.2.    Market Drivers
5.3.    Market Restraints & Challenges
5.4.    Market Opportunities

6.1.     Porter’s Five Forces’ Analysis
6.2.    Value Chain Analysis / Supply Chain Analysis
6.3.    PESTLE Analysis
6.4.    Regulatory Landscape
6.5.    Pricing Analysis

7.1.     Global Single-Use Bioreactors Market, By Product
7.2.    Global Single-Use Bioreactors Market Attractiveness, By Product
          7.2.1.    Single-Use Bioreactor Systems
          7.2.2.    Single-Use Media Bags
          7.2.3.    Single-Use Filtration Assemblies
          7.2.4.    Others

8.1.     Global Single-Use Bioreactors Market, By Type
8.2.    Global Single-Use Bioreactors Market Attractiveness, By Type
          8.2.1.    Stirred-Tank
          8.2.2.    Wave-Induced
          8.2.3.    Bubble Column
          8.2.4.    Others

9.1.     Global Single-Use Bioreactors Market, By Cell Type
9.2.    Global Single-Use Bioreactors Market Attractiveness, By Cell Type
          9.2.1.    Mammalian Cell
          9.2.2.    Bacterial Cell
          9.2.3.    Yeast Cell
          9.2.4.    Others

10.1.     Global Single-Use Bioreactors Market, By End Use
10.2.    Global Single-Use Bioreactors Market Attractiveness, By End Use
           10.2.1.    Pharmaceutical & Biopharmaceutical Companies
           10.2.2.    CROs & CMOS
           10.2.3.    Academic & Research Institutes

11.1.     Global Single-Use Bioreactors Market, By Geography
11.2.    Global Single-Use Bioreactors Market Attractiveness, By Geography
          11.2.1.     North America
          11.2.2.    Europe
          11.2.3.    Asia Pacific
          11.2.4.    Middle East & Africa
          11.2.5.    Latin America

12.1.     North America Market Overview, By Countries
12.2.    Market Overview, By Type
12.3.    Market Overview, By Product
          12.3.1.    United States 
          12.3.2.    Canada 

13.1.     Europe Market Overview, By Countries
13.2.    Market Overview, By Type
13.3.    Market Overview, By Product
           13.3.1.     Germany 
           13.3.2.    France 
           13.3.3.    UK 
           13.3.4.    Italy 
           13.3.5.    Spain 
           13.3.6.    Rest of Europe 

14.1.     Asia Pacific Market Overview, By Countries
14.2.    Market Overview, By Type
14.3.    Market Overview, By Product
           14.3.1.     India 
           14.3.2.    China 
           14.3.3.    Japan 
           14.3.4.    South Korea 
           14.3.5.    Rest of Asia Pacific 

15.1.     Middle East & Africa Market Overview, By Countries
15.2.    Market Overview, By Type
15.3.    Market Overview, By Product
           15.3.1.     GCC 
           15.3.2.    South Africa 
           15.3.3.    Rest of Middle East & Africa 

16.1.     South America Market Overview, By Countries
16.2.    Market Overview, By Type
16.3.    Market Overview, By Product
           16.3.1.     Brazil 
           16.3.2.    Argentina 
           16.3.3.    Rest of South America 

17.1.    Key Developments
          17.1.1.    Partnerships, Collaborations, Agreements
          17.1.2.    Mergers & Acquisitions
          17.1.3.    New Product Developments
          17.1.4.    Other Developments
17.2.   Company Share Analysis
17.3.   Company Profiles
          17.3.1.    Thermo Fisher Scientific
                       17.3.1.1.    Company Overview
                       17.3.1.2.    Product Overview
                       17.3.1.3.    Financial Insights
                       17.3.1.4.    Recent Developments
                       17.3.1.5.    SWOT Analysis
          17.3.2.    Sartorius AG
          17.3.3.    Eppendorf AG
          17.3.4.    Merck KGaA
          17.3.5.    GE Healthcare
          17.3.6.    Danaher Corporation
          17.3.7.    Pall Corporation
          17.3.8.    Repligen Corporation
          17.3.9.    Lonza Group
          17.3.10.    ABEC

Research Methodology

Data Collection

Primary Research & Secondary Research

Bottom-Up Approach & Top-Down Approach

Market Analysis & Size Estimation

Quality Check & Final Review

Market segmentation

By Product
•    Single-Use Bioreactor Systems
•    Single-Use Media Bags
•    Single-Use Filtration Assemblies
•    Others

By Type
•    Stirred-Tank
•    Wave-Induced
•    Bubble Column
•    Others

By Cell Type
•    Mammalian Cell
•    Bacterial Cell
•    Yeast Cell
•    Others

By End Use
•    Pharmaceutical & Biopharmaceutical Companies
•    CROs & CMOS
•    Academic & Research Institutes